Can a machine work optimally without proper maintenance? Well, the answer is obvious. To effectively operate your paper roll cutting machine, a strategic maintenance plan is very essential.
When you consider the complex design of the machine, a maintenance plan must be one of the strategic plans that everyone in the company should pay close attention to it. Both the management and operators must take it seriously.
There are various ways to carry out maintenance of paper roll cutting machines. Some of them are:
· Routine Proactive Maintenance
· Preventive Maintenance
· Predictive Maintenance
· Run to failure Maintenance
1. Routine Proactive Maintenance
Routine proactive maintenance is the type of maintenance that deals with regular checks, repairs, and replacement of parts before any damage occur by the part. The life of the part is determined by experience and the theory that governs it.
Every machine requires a routine machine for optimal performance. Ensure that the basic things are done to keep the machine and the environment healthy for the work.
One of the major challenges associated with this maintenance is that the paper machine doesn't follow the planned schedules. It may lead to the replacement of parts.
2. Preventive Maintenance
Preventive maintenance is the type of maintenance that deals with maintenance that increases the durability of the components. It can be through alignment, lubrication, or balancing of key components.
Though this approach increases the durability of the component, it does not prevent the component from failure. To prevent your machine from failure, predictive maintenance is essential.
3. Predictive Maintenance
Predictive maintenance is the type of maintenance that is done based on frequent measurement and observation of the state of the machine. It is done when the machine is not in operation and when it is in operation.
Some of the things that are measured and observed are audible checks, temperature checks, vibration analysis, lubrication oil checks, and visual checks.
The combination of preventive and predictive maintenance is seen to be the best approach to maintenance. It helps in quality improvement, the durability of the components, and prevention from catastrophes.
4. Run To Failure Maintenance
Run to failure maintenance is the type of maintenance that is also known as corrective maintenance. It is the type of maintenance that is done when the machine breakdown.
It can be very costly to carry out this maintenance because it happens when it was not planned. There may be a loss of production or damage to core components. This maintenance is risky and it is not recommendable for paper roll cutting machines.
Unfortunately, some companies allow their machines to break down before maintenance. Prevention is always better than cure. So, it is better to prevent breakdown than to wait for a breakdown before maintenance.
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