On-board sawmill on-site processing services provide a variety of options to meet the needs of different customers:
I. Processing Capability Matrix of Sawmill On-Site Processing
| Function | Technical Parameters | Compliance Standard |
|---|---|---|
| Rapid Cross-Cutting | Max 120 cuts/min (350-600mm dia. rolls) | ISO 13920-B tolerance class |
| Precision Slitting | ±0.15mm width accuracy | DIN 55189 precision grade |
| Center Partitioning | Groove depth control: 0.5–15mm ±5% | ASME B46.1 surface finish |
| Width Adjustment | 150–2500mm range with 0.1mm increments | EN 10029 dimensional standard |
II. Material Compatibility
- Substrate Specifications
- Corrugated Medium: E/F flute (0.8–1.2mm wall)
- Kraft Paper: 80–350gsm (ISO 536)
- Coated Stock: C1S/C2S, 4–12pt caliper
- Blade Selection Guide
Material Type Tooth Geometry Coating Liner Boards 12° hook angle, 3TPI TiAlN nanocomposite Recycled Fiber 5° hook angle, 6TPI DLC diamond-like carbon Barrier Coatings Triple-chip grind, 8TPI ZrN zirconium nitride
III. Service Protocol
- Operational Specifications
- 24/5 service availability (98% uptime SLA)
- Emergency response: <2hr mobilization time
- Precision Control System
- Linear encoder resolution: 0.001mm
- Servo motor repeatability: ±0.005°
- On-site Commissioning
- Laser alignment: ≤0.02mm/m linearity
- Vibration analysis: ISO 10816-3 Class B
IV. Maintenance Regimen of Sawmill On-Site Processing
Post-Processing Guidance
- Daily
- Blade tension check: 220–250N/mm²
- Chip clearance verification (Min 85% free flow)
- Weekly
- Guide rail lubrication (VG68 oil, 0.1ml/linear meter)
- PLC diagnostic scan (error code clearing)
- Monthly
- Bearing wear analysis (vibration velocity <4.5mm/s RMS)
- Pneumatic system overhaul (0.6MPa system pressure)
V. Performance Warranty
- Cutting dimensional stability: <0.1% deviation over 8hr operation
- Surface defect control: ≤0.3 pinholes/m² (TAPPI T500)
Through these options, on-board sawmill on-site processing services can bring convenience to customers, improve production efficiency, and reduce overall costs.